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ER 90-900: Energy recovery control unit for water-cooled oil-free air compressors from 90 to 900 kW.

Customer benefits

• Specifically designed to transfer the energy recovered from the oil-free compressor to your process.
Ultimate reliability under the harshest operating conditions.
• Single interface between your compressed air system and your process.
Regulation of compressor cooling water pressure and temperature to keep the compressed air system working optimally.
• Compressors operate independently from your heat requirement process.
• Easy to guarantee optimal quality of cooling water from compressor(s).
Up to four ZR compressors can be connected to one energy recovery control unit.
• Standard set-up can be extended with a number of application specific options.
• Designed, manufactured and tested in accordance with ISO 9001 and ISO 1400.
• Superior quality by design ensures long and trouble-free life at the lowest operating costs:
o Stainless steel plate heat exchangers.
o Variable-speed driven pumps.
o State-of-the-art control system.
• Maximum efficiency and reliability:
o Elektronikon® controller can be adapted to specific needs with digital contacts, fieldbus, Internet and SMS communication functions.

Atlas Copco energy recovery control units transfer the energy recovered in the cooling water of oil-free air compressors to your process. The control unit is installed between the compressor and your cooling and heating circuit. The design ensures perfect and easy integration of energy recovery systems in a wide variety of different applications.

AQ 30-55 / 15-55 VSD: Water-injected screw compressors, 15-55 kW / 20-75 hp.

Customer benefits

  • High efficiency – Thanks to the superior cooling capability of water which ensures that the heat is removed efficiently at the source, more air per kW of power is generated. Energy savings of up to 35% are possible with the Variable Speed Drive versions:
    – Load/no load transition losses are eliminated.
    – Precise pressure control allows a tighter pressure band and a lower average working pressure, resulting in reduced energy consumption.
  • Certified 100% oil-free air – AQ compressors provide 100% pure, clean air, complying with ISO 8573-1 CLASS 0 (2010) certification. CLASS 0 means zero risk of contamination; zero risk of damaged or unsafe products; zero risk of losses from operational downtime; and zero risk of damaging your company’s hard-won professional reputation. In 2006, Atlas Copco was the first manufacturer in the world to receive such certification for an oil-free compressor.
  • Quiet operation – AQ compressors are supplied in a sound-insulated canopy, thus avoiding the need for a separate compressor room and allowing installation in most working environments.
  • Advanced control and monitoring – To maximize efficiency and reliability, the Elektronikon® controls the main drive motor and regulates system pressure within a predefined and narrow pressure band. The Elektronikon® controller can be adapted to your specific needs with extra sensors, digital contacts, fieldbus, Internet and SMS communication functions. In combination with the ES multiple compressor controller, the operation of your complete compressor room is optimized.

Atlas Copco’s AQ water-injected screw compressors, available in water-cooled and air-cooled versions, meet your precise needs for pure, oil-free air while offering high-pressure capability and improved energy efficiency. Developed especially for applications demanding the highest levels of purity, such as pharmaceutical production, food processing and critical electronics, AQ compressors eliminate the risks of oil contamination as well as the resulting extra costs. They ensure consistent 100% oil-free air while you benefit from lower operating and maintenance costs with an ISO 8573-1 CLASS 0 (2010) certified compressor.

Technical Specifications
Capacity FAD (l/s) 21.9 – 161.7 l/s
Capacity FAD (m³/h, cfm) 1.3 – 9.7 m³/h
Working pressure 7.4 – 13 bar(e)
Installed motor power 15 – 55 kW

ZT 15-22, ZR/ZT 30-45, ZR/ZT 22-37-55 VSD: Oil-free rotary tooth compressors, 15-55 kW / 20-75 hp

Customer benefits

  • Certified 100% oil-free air – ZR/ZT compressors provide 100% pure, clean air, complying with ISO 8573-1 CLASS 0 (2010) certification. CLASS 0 means zero risk of contamination; zero risk of damaged or unsafe products; zero risk of losses from operational downtime; and zero risk of damaging your company’s hard-won professional reputation. In 2006, Atlas Copco was the first manufacturer in the world to receive such certification for an oil-free compressor.
  • VSD for direct energy savings – Energy savings of up to 35% are possible with the Variable Speed Drive versions:
    – Unload losses are reduced to a minimum.
    – No blow-off of compressed air to the atmosphere.
    – Load/no load transition losses are eliminated.
    – Precise pressure control allows a tighter pressure band and a lower average working pressure, resulting in reduced energy consumption.
  • Quiet operation – The vertical layout of the coolers reduces the noise levels from the fan, motor and element. Moreover, ZR/ZT compressors are supplied in a sound-insulated canopy, thus avoiding the need for a separate compressor room and allowing installation in most working environments.
  • Advanced control and monitoring – To maximize efficiency and reliability, the Elektronikon® controls the main drive motor and regulates system pressure within a predefined and narrow pressure band. The Elektronikon® controller can be adapted to your specific needs with extra sensors, digital contacts, fieldbus, Internet and SMS communication functions. In combination with the ES multiple compressor controller, the operation of your complete compressor room is optimized.
  • Easy maintenance – The robust air inlet filter offers a long lifetime and high reliability for long service intervals and low maintenance needs.

Atlas Copco’s ZR/ZT oil-free rotary tooth compressors meet your needs for pure oil-free air while offering wide pressure ranges and improved energy efficiency. Developed especially for applications demanding the highest levels of purity, such as pharmaceutical production, food processing and critical electronics, ZR/ZT compressors eliminate the risks of oil contamination as well as the resulting extra costs. These ISO 8573-1 CLASS 0 certified compressors are easy to operate and are available with Variable Speed Drive for further energy savings.

Technical Specifications
Capacity FAD (l/s) 19.7 – 142.5 l/s
Working pressure 7.5 – 10 bar(e)
Installed motor power 15 – 55 kW
Capacity FAD (l/s, m³/min) 19.7 – 142.5 l/s

LF Snow: Oil-free piston compressor for snow making, 1.5-7.5 kW / 2-10 hp

Customer benefits

  • High reliability – The LF-Snow can operate without interruption in snow-making applications. A specially designed air inlet and outlet system allows trouble-free operation without compressor freeze-up in extremely low ambient temperatures. This also avoids ingress of snow-moisture into the compression system during periods of heavy snow fall. Direct driven operation by an IP55 electric motor gives an extended lifetime.
  • Minimum maintenance – Proven industrial components enable trouble-free operation while 100% oil-free use reduces servicing requirements.
  • Environmentally friendly – An LF piston compressor is completely oil-free and therefore beneficial for the environment. You also avoid the need for oil-refilling during operation in isolated locations.
  • High efficiency – Piston compressors are the most economical way to produce compressed air for smaller air demands, due to minimum specific energy required, low maintenance, long lifetime and simple usage.

Atlas Copco LF-Snow oil-free piston compressors are designed specifically for the snow-making industry. The LF-Snow provides reliable, continuous operation with minimum maintenance. The use of high-quality materials and an innovative design make the units suitable for operation in the extreme conditions encountered at the ski slope.

Technical Specifications
Capacity FAD (l/s) 5.6 – 16.3 l/s
Capacity FAD (m³/h, cfm) 20 – 58 m³/h
Working pressure 10 bar(e)
Installed motor power 3 – 7.5 kW

LF: Industrial oil-free aluminum piston compressors, 1.5-7.5 kW / 2-10 hp

Customer benefits

  • High reliability – Thanks to a unique, robust design and the optimal combination of quality materials, LF compressors offer improved performance and extended product life.
  • Certified 100% oil-free air – LF compressors provide 100% pure, clean air, complying with ISO 8573-1 CLASS 0 (2010) certification. CLASS 0 means zero risk of contamination; zero risk of damaged or unsafe products; zero risk of losses from operational downtime; and zero risk of damaging your company’s hard-won professional reputation. In 2006, Atlas Copco was the first manufacturer in the world to receive such certification for an oil-free compressor.
  • Easy maintenance – All components and service points are easily accessible.
  • Low running costs – Operational costs are limited over a long product lifetime.
  • Saving floor space – The compressor block which is directly coupled to the motor is manufactured using lightweight materials and provides excellent cooling characteristics: ideal for integration with limited space requirements.

Looking for a durable, high-performance compressed air solution for your specific industrial application? Atlas Copco’s LF oil-free aluminium piston air compressors stand for exceptional reliability and extremely low operating costs – and are virtually maintenance-free. LF compressors are 100% oil-free, so are ideal for your applications where oil cannot be tolerated. Incorporating state-of-the-art technology, LF compressors deliver the lowest operating temperatures in the industry while offering superb quality air. High-quality materials ensure reliable performance and extra long life. The LF range is suitable for stand-alone use or easy integration in your OEM product. Also where maintenance-free compressed air is required, LF units are the best solution.

Technical Specifications
Capacity FAD (l/s) 3.1 – 15.5 l/s
Capacity FAD (m³/h, cfm) 0.19 – 0.93 m³/h
Working pressure 10 bar(e)
Installed motor power 1.5 – 7.5 kW

HX/HN: Oil-free reciprocating piston compressors, 30-560 kW / 40-750 hp.

Customer benefits

  • Oil-free – Thanks to their PTFE piston rings and long distance pieces, the compression chambers are perfectly oil-free. HX/HN compressors are the right solution when compressed air is in contact with the end product (drinkable water, gases).
  • Energy saving – Reciprocating technology ensures excellent volumetric efficiency and economic operation in terms of energy.
  • Flexibility – A wide variety of regulation systems adjust the flow rate according to the real utilization of the machine: by stepped regulation (valve unloading); by-pass valve; variable speed drive; or a combination of the above solutions.
  • High reliability – Low piston speed and low interstage temperatures preserve the inner parts of the machines. The horizontal design ensures a low vibration/pulsation for increased reliability. Design is close to API 618.
  • Adaptability to your application – We can adapt the machine’s internal parts and material to your gas composition requirements or to different inlet pressures. We can also adapt containers for rental equipment or in complete packages including dryer, filters and control panels. HX/HN compressors can work in difficult environments: outdoor, indoor, refineries, deserts (high inlet temperatures) and sandy environments.
  • Easy maintenance – Horizontal design – safe and comfortable for operators – long service intervals (up to 8000 h/year without service intervention).

Atlas Copco’s HX/HN oil-free reciprocating compressors are extremely reliable solutions for air, nitrogen, C0/C02, methane, hydrogen and argon. Designed for 24/24 industrial service, with minimal maintenance cost and long overhaul intervals, HX/HN compressors can work in a most efficient and cost-effective way under difficult site conditions.

Technical Specifications
Installed motor power 30 – 560 kW
Pressure Ratio Mini/Maxi 1 min
Air Nitrogen 150 bar
Argon, methane, biomethane 100 bar
Hydrogen, carbon monoxide 80 bar
Carbon dioxide 60 bar
Inlet pressure 0.04 – 50 bar
Outlet Flow/2 compression stages 130 – 14000 Nm³/h

DX/DN: Oil-free reciprocating piston booster, 37-315 kW / 54-422 hp.

Customer benefits

  • Certified 100% oil-free – DX/DN boosters add no oil to your process. If the air or nitrogen entering the booster complies with ISO 8573-1 class 0 certification (2010), then the air or nitrogen will comply with class 0 at the outlet. CLASS 0 means zero risk of contamination; zero risk of damaged or unsafe products; zero risk of losses from operational downtime; and zero risk of damaging your company’s hard-won professional reputation.
  • Nitrogen-ready – We adapt the piston rings and packing rings to nitrogen composition, dew point and purity. We supply DX/DN with or without a canopy (gas detection).
  • Energy savings – DX/DN boosters with two compression stages are also available in Variable Speed Drive versions, allowing for 35% energy savings due to:
    – Unload losses are reduced to a minimum
    – Load/no load transition losses are eliminated
    – Precise pressure control allows a tighter pressure band and a lower average working pressure, resulting in reduced energy consumption.
  • Use your energy twice – Compression creates heat that is normally wasted in coolers. Energy recovery systems enable the recovery of most of the heat. The heat is directly usable as a source of energy in the form of hot water. The hot water can be used for showers, space heating, steam boilers, processes etc…
  • Easy installation – Fitted on a concrete base-plate, the DX/DN booster comes as an all-in-one package. The compact design eliminates the need for extras and accelerates installation, saving you time and money.
  • Advanced control and monitoring – The Elektronikon ® Unit Controller collects and analyzes local data then adjusts equipment operation to improve performance. The Unit Controller is designed to ensure increased safety for you, your product, and your process. To better adapt our product to meet your specific needs, many different remote control and notification functions are included as a standard.

Atlas Copco’s DX/DN oil-free reciprocating booster is the alliance of an extremely robust design with the best of technology in terms of packaging and equipment. DX/DN is your best partner in air and nitrogen compression to 46 bar/667 Psig. Available as a mono-stage or two-stage machine, it perfectly suits a wide variety of requirements in terms of flow and pressures. You will appreciate its canopy for its silencing properties and you will easily adopt the concrete frame that makes installation so easy.

Technical Specifications
Installed motor power 37 – 315 kW
Working pressure / 2 compression stages 25 – 41 bar(e)
Working pressure/1 compression stage 3.6 – 46 bar(e)
Inlet pressure/2 compression stages 5.5 – 9.7 bar(e)
Inlet pressure/1 compression stage 3 – 39 bar(e)
Pressure Ratio Mini/Maxi 1.2 – 4 min
Outlet Flow/2 compression stages 350 – 3700 Nm³/h
Outlet Flow/1 compression stage 125 – 19000 Nm³/h
Gases handled air,nitrogen

ZH+: Oil-free centrifugal compressors, 400-2750 kW, 500-3500 hp.

Customer benefits

  • Maximum uptime – All ZH+ components are easy to maintain, dismantle and re-assemble if required, thus reducing downtime. Advanced control and monitoring possibilities ensure that production interruptions are minimized. In addition, easily accessible major components, minimal service interventions and long overhaul intervals reduce maintenance time and costs.
  • Maximum energy savings – All components of the ZH+, such as the backward leaning impeller, carbon ring air seals and inlet guide vanes, are designed to lower the pressure drops and provide the highest air volume with the lowest energy requirement.
  • Plug-and-run package – The integrated design of the ZH+ includes internal piping, coolers, motor, lubrication, inlet guide vanes and control system: all supplied as a ready-to-use package. Installation is fault-free, commissioning time is low and no external instrument air is required. You simply plug and run.
  • Advanced control monitoring – To maximize efficiency and reliability, the Elektronikon® controls the main drive motor and regulates system pressure within a predefined and narrow pressure band. The Elektronikon® controller can be adapted to your specific needs with extra sensors, digital contacts, fieldbus, Internet and SMS communication functions. In combination with the ES multiple compressor controller, the operation of your complete compressor room is optimized.
  • Certified 100% oil-free – ZH+ compressors provide you with 100% pure, clean air that complies with ISO 8573-1 CLASS 0 (2010) certification. CLASS 0 means zero risk of contamination; zero risk of damaged or unsafe products; zero risk of losses from operational downtime; and zero risk of damaging your company’s hard-won professional reputation. In 2006 Atlas Copco was the first manufacturer in the world to receive such certification on an oil-free compressor.

Delivered as a plug-and-run package, Atlas Copco’s ZH+ oil-free centrifugal compressors are designed to save energy and guarantee reliability. They are just what you need for large compressor rooms of 1-20 MW and for processes with a fluctuating or constant air demand. In the plug-and-run package you get internal piping, integrated coolers, motor, lubrication, inlet guide vanes, control system and 100% matched components. Choose the ZH+ to protect your production: air is 100% certified oil-free according to ISO 8573-1 CLASS 0 (2010), and the compressors operate reliably even in extremes of temperature and humidity.

Technical Specifications
Capacity FAD (l/s) 967 – 7547 l/s
Capacity FAD (m³/h, cfm) 3500 – 27000 m³/h
Working pressure 2 – 12.5 bar(e)
Installed motor power 315 – 2750 kW

ZH 350+: Oil-free high-speed drive centrifugal compressors, 350 kW, 470 hp.

Customer benefits

  • Maximum energy savings – All components of the ZH 350+ are designed to save energy. The high-speed drive means no oil lubrication, no intermediate gears and fewer rotating components, all of which drive down energy costs. The backward leaning impeller and the carbon ring air seals are designed to lower the pressure drops and provide the highest air volume with the lowest energy requirement.
  • Advanced control monitoring – The compressor controller maximizes efficiency and reliability of the ZH 350+ by controlling the main drive motor and regulating system pressure within a predefined and narrow pressure band. The controller can be adapted to your specific needs with extra sensors, digital contacts, fieldbus, Internet and SMS communication functions. In combination with the ES multiple compressor controller, the operation of your complete compressor room is optimized.
  • Maximum uptime – All ZH 350+ components are easy to maintain, dismantle and re-assemble if required, thus reducing downtime. Advanced control and monitoring possibilities ensure that production interruptions are minimized. In addition, easily accessible major components, minimal service interventions and long overhaul intervals reduce maintenance time and costs.
  • Plug-and-run package – The integrated design of the ZH 350+ includes internal piping, coolers, motor, and control system: all supplied as a ready-to-use package. Installation is fault-free, commissioning time is low and no external instrument air is required. You simply plug and run.
  • Certified 100% oil-free – ZH 350+ compressors provide you with 100% pure, clean air that complies with ISO 8573-1 CLASS 0 (2010) certification. CLASS 0 means zero risk of contamination; zero risk of damaged or unsafe products; zero risk of losses from operational downtime; and zero risk of damaging your company’s hard-won professional reputation. In 2006 Atlas Copco was the first manufacturer in the world to receive such certification on an oil-free compressor.

Atlas Copco’s ZH 350+ oil-free centrifugal compressors are designed to save you energy. Operating at high speed and high efficiency, they are directly driven by a permanent magnet synchronous motor. Optimal 3-stage compression reduces operating costs to previously unattainable low levels. A further major benefit is that air is 100% certified oil-free according to ISO 8573-1 CLASS 0 (2010). With the ZH 350+ you get a complete plug-and-run package including internal piping, integrated coolers, motor, control system and 100% matched components.

Technical Specifications
Capacity FAD (l/s) 700 – 1100 l/s
Capacity FAD (m³/h, cfm) 2520 – 3960 m³/h
Working pressure 6 – 9 bar(e)
Installed motor power 350 kW

ZH: Oil-free centrifugal compressors, 500-2750kW/ 600-3500HP

Customer benefits

  • Maximum uptime – To ensure continuous production for the users ZH centrifugal compressors from Atlas Copco employ high-end features to guarantee maximum uptime. Milled impellers made from 15-5 ph stainless steel, spin tested at 115% of the nominal speed ensure zero defects. Variable geometry flexible pad bearings, carbon ring air seals, AGMA A4 gears and stainless steel coolers are some of the other features contributing to trouble free performance and high lifetimes. The horizontally split construction makes access for inspection and preventive maintenance easy and quick.
  • Maximum energy savings – Superior oil-free turbo air ends provide the optimum combination of a high flow with low energy consumption. Ample sized cooling, low pressure drops and an efficient drive train result in high compressor package efficiency. Further energy savings are possible with Atlas Copco’s heat-of-compression MD, ND and XD dryers.
  • Easy installation – All-in-one standard package incorporating the latest technology in a built-to-last design includes internal piping, coolers, motor, lubrication, inlet guide vanes and control system and installation is fault-free, and commissioning is quick.
  • Advanced Elektronikon® monitoring & control – To help customers increase efficiency and reliability, Atlas Copco equips its compressed air products with advanced control and monitoring systems. Easily expandable with extra sensors, digital contacts, fieldbus, Internet and SMS communication functions, the Elektronikon® controller can be adapted to specific customer needs. Atlas Copco’s ES central controllers are the most efficient way to monitor and control multiple compressors and blowers simultaneously as well as dryers and filters.
  • Certified 100% oil-free – ZH compressors provide you with 100% pure, clean air that complies with ISO 8573-1 CLASS 0 (2010) certification. Over the past sixty years Atlas Copco has pioneered the development of oil-free air technology, resulting in a range of air compressors and blowers that provide 100% pure, oil-free air. Through continuous research and development, Atlas Copco achieved a new milestone, setting the standard for air purity as the first manufacturer to be awarded ISO 8573-1 Class 0 certification.
    CLASS 0 means : Zero risk of contamination. Zero risk of damaged or unsafe products. Zero risk of losses from operational downtime. Zero risk of damaging your company’s hard-won professional reputation.

Proven turbo technology
Equipped to save energy and guarantee reliability, Atlas Copco’s ZH are ideal for customer processes with a fluctuating or constant air demand. These innovative compressors provide reliable operation in the most demanding environments. For optimum product quality, air is 100% certified oil-free according to ISO 8573-1 Class 0 (2010).

Technical Specifications
Capacity FAD (l/s) 2453 – 7547 l/s
Capacity FAD (m³/h, cfm) 5200 – 26000 m³/h
Working pressure 2 – 12.5 bar(e)
Installed motor power 500 – 2750 kW